ASP - Sewage Treatment Plant Manufacturers

February 18, 2023
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What is a Sewage Treatment Plant?

Sewage treatment plants are designed to treat and purify wastewater generated by households, industries, and commercial companies. The wastewater includes human and animal waste, food waste, cleaning products, and other contaminants.

The primary objective of a sewage treatment plant is to remove contaminants and pollutants from wastewater so that it can be safely disposed of or recycled for other uses. A sewage treatment plant typically consists of several stages, including primary, secondary, and tertiary treatment.

The primary treatment involves removing heavy solids and organic matter from the wastewater through a physical process such as sedimentation and screening. The secondary treatment is a biological process that includes removing the organic matter using microorganisms. The tertiary treatment, on the other hand, involves removing any remaining contaminants from the water through chemical or physical processes.

Sewage treatment plant manufacturers are essential to maintaining a clean and healthy environment. Untreated wastewater can have a significant impact on human health and the environment. It can lead to the spread of diseases, contaminate soil and water, and damage aquatic life.

Types of Sewage Treatment Plants

There are several types of sewage treatment plants, each with its own set of features and benefits. The most common types of sewage treatment plants include:

Activated Sludge Process (ASP)

The activated sludge process is the most commonly used sewage treatment plant. It involves introducing air into the wastewater to encourage the growth of microorganisms that break down organic matter. The process is effective in removing contaminants such as nitrogen and phosphorus.

The activated sludge process is widely used because it is effective in removing organic components and fertilizers from wastewater, and can be operated with a relatively small footprint. However, it can be energy-intensive due to the need for aeration and can also produce large amounts of excess sludge that require disposal or further treatment. As a result, modifications to the process, such as the use of advanced treatment technologies or the implementation of a sludge reduction program, may be necessary to optimize its performance and reduce its environmental impact.

Activated Sludge Process

Extended Aeration Process (EAP)

The extended aeration process is similar to the activated sludge process, but it involves a longer retention time. This allows the microorganisms to break down the organic matter more effectively, resulting in a higher quality of effluent.

The extended aeration process is known for its ability to produce high-quality effluent, even under variable or low wastewater flow conditions. It also typically requires less energy than other types of activated sludge processes, as the slower rate of microbial growth and longer aeration time results in less oxygen demand. However, the extended aeration process may require a larger footprint due to the larger aeration tank required and can produce more sludge than other processes, which may require additional handling and disposal.

Extended Aeration Process

Sequential Batch Reactor (SBR)

The sequential batch reactor is a batch process that involves alternating between anoxic and aerobic conditions. This process allows for the removal of nitrogen and phosphorus from the wastewater.

SBRs can operate using either aerobic or anaerobic conditions, depending on the specific treatment needs. In the aerobic SBR, air is provided to the tank during the reaction phase to provide oxygen for the microorganisms. In the anaerobic SBR, the treatment occurs in the absence of oxygen, allowing anaerobic microorganisms to break down organic matter.

Sequential Batch Reactor

Membrane Bioreactor (MBR)

The membrane bioreactor combines biological treatment with membrane filtration to produce high-quality effluent. The process is efficient in removing solids and contaminants from the wastewater.

MBRs can use either submerged or external membrane filtration. Submerged MBRs place the membrane directly into the aeration tank, while in external MBRs, the membrane is placed in a separate tank and the mixed liquor is pumped through the membrane.

Membrane Bioreactor

Moving Bed Biofilm Reactor (MBBR)

The moving bed biofilm reactor involves attaching biofilm to plastic carriers that move freely in the wastewater. The process is effective in removing organic matter and nitrogen from the wastewater.

In an MBBR, wastewater flows through a reactor tank containing the suspended biofilm carriers, which provide a surface for the growth of microorganisms. The aeration or mixing of the wastewater ensures that the biofilm carriers are constantly moving and in contact with the wastewater, which promotes the growth of the microorganisms on their surface.

As the wastewater flows through the reactor, the microorganisms on the biofilm carriers consume organic matter, converting it into biomass and other byproducts. The treated wastewater is then discharged, while the biofilm carriers are recycled back to the reactor tank.

Moving Bed Biofilm Reactor

Sewage Treatment Plant Manufacturers – Expert Solutions for Your Wastewater Treatment Needs

Choosing the right sewage treatment plant manufacturer is essential to ensure the quality and efficiency of the plant. Here are some of the top sewage treatment plant manufacturers:

Netsol Water

Netsol Water  Top Most leading Sewage Treatment Plant Manufacturer in India, starts manufacturing new wastewater machines –  Sewage Treatment Plant 5kld5kld packaged STP, Sewage Treatment Plants, and Zero Liquid Discharge Plants to safeguard “ Mother Earth Resources ”  – Save Water Now !!!
Netsol Water is always ready to solve problems and fulfill the expectations of our clients through the Netsol research wing. For this time we’re ready by Adopting and enhance the Best European Technology for “Compact STP”, And Launch a new Product Named- “Compact Sewage Treatment Plant“. This is for those Households, Hotel, Resorts, Farmhouses, and Schools who have low spaces or want a compact wastewater treatment plant at their place which take a low space and works efficiently & effectively.

Factors to consider when choosing a sewage treatment plant manufacturer

Urban STP plant

Urban STP Plant Top Most driving Conservative Sewage Treatment Plant Producer in India, begins fabricating other wastewater machines – Smaller Sewage Treatment Plant 5kld, 5kld bundled STP, Sewage Treatment Plants, and Zero Fluid Release Plants to shield ” Mother Earth Assets ” – Save Water Now.

Sewage Treatment Plants

We are the Sewage Treatment Plants (A Unit of Netsol Group & Research), having the best solution by STP Plant Manufacturer for waste and wastewater treatment. Since our establishment in the year 2012, we are one of the most trusted partners for waste management solutions. And integrated service providers of design, fabrication, installation, and maintenance services. With our years of expertise, we are the leading service provider for solutions, testing, monitoring, analysis, and recommended corrective actions in the field of waste and wastewater solutions.
We are the best solution provider for treating sludge and industrial effluent to save water as well as to save mother earth.

With our best innovation of Green Waste Converter Machine, we are daily converting thousands of kilo composite by treating Green and organic waste.

Factors to consider when choosing a sewage treatment plant manufacturer

Choosing a sewage treatment plant manufacturer is a decision that should be taken seriously. It is important to choose a manufacturer that provides quality products and services. Here are some factors to consider when choosing a sewage treatment plant manufacturer:

Experience: It is important to choose a manufacturer that has been in the industry for a significant amount of time. An experienced manufacturer is likely to provide better products and services.

Reputation: A good reputation is a clear indication of a manufacturer’s ability to deliver quality products and services. You can check the manufacturer’s website for customer reviews and testimonials.

Quality of products: The quality of products is a critical factor to consider. It is important to choose a manufacturer that provides high-quality products that meet your specific needs.

Customer service: Good customer service is important in any business. Choose a manufacturer that provides excellent customer service and is always available to answer your questions and address any concerns.

Price: The cost of the products and services is a significant factor to consider when choosing a manufacturer. It is important to choose a manufacturer that provides quality products and services at a reasonable price.

Why Choose Us?

We are one of the top manufacturers of sewage treatment plants in India, with years of experience and a track record of providing dependable and effective solutions to our customers. All sizes and capacities of sewage treatment plants can be designed, installed, and maintained by our team of professionals due to their technical skills and knowledge.

We offer a wide range of solutions, including:

  • Traditional sewage treatment plants
  • Packaged sewage treatment plants
  • Membrane bioreactor (MBR) plants
  • Sequential batch reactor (SBR) plants
  • Extended aeration (EA) plants
  • Moving bed biofilm reactor (MBBR) plants

All our solutions are designed to meet the highest quality standards and are backed by excellent after-sales service and technical support.

FAQs about sewage treatment plant manufacturers

What is a sewage treatment plant?

A sewage treatment plant is a facility that processes and treats wastewater to remove contaminants and produce clean water that can be safely discharged into the environment.

Why is it important to choose a reputable sewage treatment plant manufacturer?

Choosing a reputable sewage treatment plant manufacturer ensures that you receive high-quality products and services that meet your specific needs.

What are the different types of sewage treatment plants?

The different types of sewage treatment plants include conventional sewage treatment plants, package sewage treatment plants, and mobile sewage treatment plants.

How long do sewage treatment plants last?

Sewage treatment plants can last for up to 20-30 years, depending on the quality of the products and the maintenance practices.

What factors should I consider when choosing a sewage treatment plant?

The factors to consider when choosing a sewage treatment plant include the size and capacity of the plant, the quality of the products, the reputation of the manufacturer, and the cost of the products and services.

Sewage Treatment Plant Manufacturer in India
Sewage Treatment Plant Manufacturer in India

 


January 9, 2023
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The Ministry of Environment, Forest and Environmental Change has advised the updated CPCB Guidelines for Common Effluent Treatment Plants (CETPs) working at different industrial clusters in the country. The primary point of the revised standards is to minimize water contamination. These standards were finalized after extensive consultations with industries and different partners and detailed deliberations with the Central Pollution Control Board (CPCB). The changed norms were notified on January 1, 2016. The changed norms will help fundamentally work on the performance of CETPs through the implementation of design inlet quality, resolving the issues of coastal pollution because of industrial discharges, and keeping a close watch on the effect of the release of industrial effluent on soil and groundwater quality.

The Guidelines given for CETP by CPCB Guidelines for Common Effluent Treatment Plants are as per the following:

CPCB Guidelines for Common Effluent Treatment Plants

1- The Centre has advised the revised standards for Common Effluent Treatment Plants (CETPs) working at different industrial groups in the country with an aim to minimize water contamination.

2- The Environment Ministry notified the norms which were concluded after broad counsel with industries and other partners and point-by-point thoughts with the Central Pollution Control Board (CPCB).

3- “The Environment Ministry has notified the revised standards for Common Effluent Treatment Plants (CETPs) working at different industrial groups in the country. The primary point of the revised standards is to minimize water contamination,” an official statement said today, adding that the revised standards were notified on January 1.

4- The revised standards will help in essentially working on the performance of CETPs through the implementation of design inlet quality, addressing the issues of coastal contamination because of industrial discharges.

5- It will also help in further improving the CETP’s performance by close watch on the effect of the discharge of industrial effluent on soil and groundwater quality.

6- Under the revised standards, an provision of soil and groundwater quality checking two times per year (pre-and post-monsoon) has been introduced.

7- This has been introduced with a concentrate on the effect of removal of treated effluent on land, in case of the method of removal is ‘on land for irrigation’ and the monitoring will be done by the separate CETP management.

8- “The method of ‘Discharge into the ocean’ (marine outfalls) giving extremely high dilution will qualify all requirements for a relaxed maximum permissible concentration of Chemical Oxygen Demand (COD).

9- “The maximum permissible concentration of Fixed Dissolved Solids (FDS) by constituent units to CETP has been determined as far as maximum admissible contribution value,” the statement added.

10- Status report by the Central Pollution Control Board (CPCB) consistent with the National Green Court order May 21, 2020, in Original Application No. 593/2017 (Paryavaran Suraksha Samiti and Others Vs Union of India and Others) with Original Application No. 148/2016 (Mahesh Chandra Saxena Vs South Delhi Municipal Corporation and Others).

11- The report of September 16, 2020, contained the state-wise consistency status of all industries generating trade effluent and requiring effluent treatment plants (ETP) – as reported by the state pollution control board (SPCB)/pollution control committee (PCC). According to the information got from SPCBs/PCCs:

  • Out of a total 64,484 number of industries requiring ETPs, 62,653 industries are working with functional ETPs and 1,831 industries are working without ETPs.
  • 61,530 industries are complying with environmental norms and 1,123 industries are noncomplying.
  • There are a complete 191 CETPs, out of which 129 CETPs are agreeing with environmental standards and 62 CETPs are non-complying.
  • There is a total of 15,730 STPs (including municipal and other than municipal (non-municipal/independent) STPs), out of which, 15,200 STPs are agreeing with environmental guidelines and 530 STPs are non-complying.
  • There are 84 CETPs in the construction/proposal stage, whereas, for STPs, 1,081 tasks (municipal and non-municipal) are under the construction/proposal stage.

The report also contained an assessment of the effect of the lockdown on the water quality of major rivers. During the pre-lockdown period  (March 2020), SPCBs gathered samples from 388 locations through 366 samples from the checking locations during lockdown (April 2020) from 19 major rivers, and collected samples were analyzed for Primary Water Quality Measures for Washing Water Quality Standards notified under the Environment (Protection) Rules, 1986.

CPCB Common Effluent Treatment Plant

CPCB Common Effluent Treatment Plant

CPCB Common Effluent Treatment Plant


January 6, 2023
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According to the legal guidelines for Sewage Treatment Plants given by CPCB, different infrastructures like Apartments, Commercial Development Projects, Educational Institutions, Municipalities, and Area Advancement Undertakings meeting specific models need to introduce STPs for the treatment of sewage that they produce, and every sewage treatment plant manufacturers have to follow it.

The guideline rules cover angles in regards to the area of STPs, the STP technology to take on, working as well as its maintenance to guarantee effective and safe activity of the machinery.

The Guidelines given for STPs by CPCB Guidelines for Sewage Treatment Plants are as per the following:

CPCB Guidelines for Sewage Treatment Plants

1. The Technology of STP

The approved STP technologies to go with are-

  1. Activated Sludge Process (ASP) (just when over 500 KLD sewage is generated).
  2. Membrane Bio Reactor (MBR)
  3. Moving Bed Bio Reactor (MBBR)

2. Unit Requirements of STP

STPs have different individual units where different sewage treatment processes happen. The units and their criteria according to the guideline’s prerequisite are as per the following.

SNo. Unit Activated Sludge Process (ASP) Sequential Batch Reactor (SBR) Membrane Bio Reactor (MBR) Moving Bed Bio Reactor (MBBR)
1 Equalization Tank Should have a minimum holding period of 8 hours Same as ASP Same as ASP Same as ASP
2 Anoxic Tank Return activated sludge should be pumped to anoxic tank for denitrification. Not Required Same as ASP Same as ASP
3 Aeration Tank Dissolved Oxygen in an excess of 4 mg/L has to be maintained in the Aeration Tank. Same as ASP Same as ASP Same as ASP
4 Membrane Tank Not Required Not Required Membranes should be replaced regularly as per its manufacturer’s specifications Not Required
5 Sludge Holding Tank Sludge holding should be madatoriliy provided for holding excess sludge before its dewatering. Same as ASP Same as ASP Same as ASP
6 Final Treated Water Holding Tank Capacity of the tank should be enough to hold water for 2 days minimum. Same as ASP Same as ASP Same as ASP
7 Sludge Drying Bed Instead of sludge drying bed, horozontal centrifuge system should be used for >500KLD STPs.

 

For <500 KLD STPs, belt press or screw press system should be used.

Same as ASP Same as ASP Same as ASP

3. Mechanical Equipment Requirement for STP

There should be a clear and simple access to the Bar Screen Chamber and Oil and Grease Chamber of STPs introduced. Likewise, the supplies should to be of the submersible sort with a simple removal/it is expected to destroy choice at whatever maintenance is required.

Air blowers of STP should to have Vibration mounts and acoustic fenced-in areas to diminish noise pollution.

4. Location of STP

STP should to be situated under the driveway, play area, or clubhouses, and distant from the residential housings to not make any subtlety individuals living.

Additionally, STP should not be installed in that basement of any structure or building. Admittance to the STP room should to be from Ground Level or Upper Basement through all around designed walkways or headroom, and not from the lowest basement to stay away from subtleties that might occur because of rain flooding, smell or sound.

5. Treated Sewage Standards

The sewage treated should meet the following standards.

S NO. Parameter Required Standards
1 pH 6.5-8.5
2 BOD(5th Day) <10mg/l
3 COD <50mg/l
4 Suspended Solids <10mg/l
5 Ammonical Nitrogen <5mg/l
6 Total Nitrogen <5mg/l
7 Fecal Coliform <100MPN/100ml

6. Guidelines for installing sensors

It’s compulsory to introduce sensors for observing sewage parameters like BOD, COD, TSS, stream, and pH.

The CPCB suggested sensor types with their correspondence conventions are as per the following.

S. No. Parameter Measurement Type Sensor Type Communication Type
1 pH Inline Ion Selective Glass Electrodes RS 485 Communication with Modbus
2 TSS Inline Turbidity to TSS correlation with

Nephelometric technique

RS 485 Communication with Modbus
3 BOD Inline UV-Vis Spectrophotometry

& combustion(Double beam

with entire spectrum scanning

RS 485 Communication with Modbus
4 COD Inline UV-Vis Spectrophotometry

& combustion(Double beam

with entire spectrum scanning

RS 485 Communication with Modbus
5 Flow Inline Electromagnetic Flow Measurement RS 485 Communication with Modbus

 

7. Caution Board at STP

Legitimate preventative billboards should to be displayed and security conventions should to be followed at the STP locations.

“Danger” Sign Sheets should to be introduced at the STP area for the maintenance personals and general public. What’s more “water not well for drinking” should to likewise be featured at the taps conveying sewage water.

8. Use of Treated Sewage

The treated water should to be compulsorily utilized for toilet flushing purposes that should to have a double pipes system.

9. Modular Operations of STPs

Modern activity of STPs suggests that the STP should to be created/developed in smaller units so it tends to be utilized according to the heap or inhabitance of individuals. In huge tasks where a higher limit of STPs required, the inhabitance in the underlying stages can’t meet the functional measures of the STP Plants. Thus, the component should to be viewed as in the plan stage itself.

To know Who is the best commercial RO plant manufacturers then click on the link


Greater Noida

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We are the leading Sewage Treatment Plant (STP) Manufacturer & Supplier, in the Delhi-Noida, India.
+ 91-9650608473

www.netsolwater.com

info@sewagetreatmentpalnts.in

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