Successfully Installed 20 KLD MBR STP Plant at Victura, Jatinder Kaur Banga, Faridabad
Good sewage control enables the responsible management of wastewater while ensuring good control of wastewater use on a day-to-day basis. A proper sewage treatment system receives wastewater, processes it according to the necessary procedures, and makes the treated water available for a suitable reuse or disposal. The correct capacity of a plant and technology is significant, as treatment needs are related to the quantity and quality of sewage produced. We have successfully installed a Sewage Treatment Plant of 20 KLD MBR in Victura, Jatinder Kaur Banga, in Faridabad, Haryana. The project comprises a dedicated sewage treatment plant with capacity as per the requirement, which is designed with the MBR technology. It is used to facilitate the site management of effluent and to offer the client an effluent treatment system that meets their needs.
As a Sewage Treatment Plant Manufacturer in Faridabad, Netsol Water offers sewage treatment solutions for different applications. The installation of this plant is intended to emphasize the need for the right treatment process to be chosen and proper installation of the plant before it is operated.
Project Snapshot
| Parameter | Details |
| Client | Victura, Jatinder Kaur Banga |
| Location | Faridabad, Haryana |
| Plant Capacity | 20 KLD |
| Technology | Membrane Bioreactor (MBR) |
| Plant Type | Sewage Treatment Plant (STP) |
| Executed By | Netsol Water |
Project Overview
A sewage treatment plant is a methodical treatment of sewage at its point of origin. A treatment plant receives the flow of sewage and treats it before it enters an inappropriate disposal system or is allowed to build up. The design should consider the nature and quantity of expected flow, wastewater characteristics, space constraints, and effluent water quality requirements.
Netsol Water installed a 20 KLD MBR-based sewage treatment plant for Victura, Faridabad. The project aimed to create a dedicated treatment facility capable of treating the above-mentioned sewage load. The MBR process is a combination of biological treatment and membrane filtration that assists in separating treated water from suspended biological matter. A similar process is used in sewage treatment facilities, where the water quality of the treated water and space efficiency are significant.
The project thus combines a defined treatment capacity with a technology that is appropriate for sewage treatment. Actual plant performance will depend on the inlet wastewater, proper operation and maintenance, and compliance with the required standards for the treated water. The project scope is used as a starting point for investigating the client’s requirements and the function of the installed system.
Client Details
It is important to understand your client and the reason for the installation to understand the importance of the treatment solution. All sites produce wastewater based on their operations, water use and sanitation systems. A sewage treatment plant should be able to provide a solution to the wastewater at the site rather than provide a “one size fits all” solution regardless of operating conditions.
An appropriate treatment system can offer a more coherent sewage management process to the client. It also provides the opportunity for the recovery of treated water for appropriate non-potable purposes if the final water quality is satisfactory for these purposes.
Project Location
The site location is a factor to consider during installation, access, connections, and operation of a sewage treatment plant. A treatment system must fit into the facility, and its size is influenced by the available space, current drainage configuration, electric power, and the location of the treated effluent. Examining these aspects will help to make sure the plant can be operated and maintained without undue difficulty.
At Victura, Faridabad (Haryana), 20 KLD MBR STP has been installed. Wastewater management is relevant to various facilities in Faridabad City, as it is an urban and industrial center in NCR.
It is necessary to make room for the incoming sewage and to have an appropriate path for the treated water and the sludge formed during treatment at the project site. Access for inspection, equipment servicing, and maintenance of the membrane is also provided for continued operation.
The treatment requirement of a plant is not determined by its location. The suitability is dependent on the actual site conditions: sewage flow, wastewater quality, and operating conditions. These factors have a direct link to selecting a 20 KLD capacity and utilizing the MBR technology.
Plant Capacity
Choosing an appropriate plant capacity is an important consideration in planning sewage treatment. A plant should be capable of treating the wastewater that it is expected to receive, and the different stages of the treatment process should all operate under appropriate conditions. If the capacity is not adequately designed, plant operation may be more complicated to perform, especially if the actual inflow is not equal to the plant load.
Installed sewage treatment plant at Victura is 20KLD. This is the design capacity for the project as specified. It is suitable for the conditions of the site depending on the amount of sewage produced daily and the flow conditions taken into account at the design of the system.
The operating team should keep track of the quantities of incoming sewage and make note of any changes in flow per day. For instance, if inlet flow increases unexpectedly, the treatment conditions may change, and if inlet flow stays below the normal range there may be a change in the behaviour of the biological processes. Monitoring is a way for the operator to be aware of such changes and to take appropriate action.
One should also keep in mind the difference between the plant capacity and the actual daily capacity. A 20 KLD rating does not indicate that treatment of that flow rate occurs daily in the plant. Throughput will vary according to the amount of wastewater available, hours of operation, equipment condition and other process conditions.
These factors being taken into account, the capacity given is a good reference to help manage the sewage treatment operation and to plan the usual monitoring of the plant.
Treatment Technology
Membrane Bioreactor Technology (MBR) is used in the project. This treatment technique is a combination of biological wastewater treatment and membrane separation. Biodegradable organic material in the sewage is broken down by microorganisms, and a membrane keeps much of the suspended material and biological solids from getting into the treated liquid.
1. How MBR Technology Works
During the biological treatment stage, microorganisms are used to remove biodegradable pollutants from the raw sewage. The process requires proper conditions, where aerobic treatment is used, a sufficient oxygen supply, and proper operating conditions of the biological population.
The membrane stage then ensures a physical barrier between the treated liquid and suspended biological material. Membranes can be in the biological reactor or a separate membrane tank, depending on the system design.
2. Why is the MBR relevant to sewage treatment?
MBR technology is an important technology because it allows for the integration of biological treatment and solids separation in a single process. Membrane filtration can also help to minimize the suspended solids in the treated water and can help achieve a compact treatment plant layout, as opposed to layouts where the secondary clarification facilities are separate.
The technology isn’t a substitute for correct operation. The operator should ensure that the biological process is sustained and, when necessary, operate the aeration system and apply cleaning and maintenance procedures as specified by the membrane supplier.
Influent Characteristics
Characteristics of the influent must be understood before determining the treatment conditions or assessing plant performance. Influent is the untreated sewage that is pumped into the treatment plant. It impacts the biological activity, equipment selection, treatment efficiency, and quality of effluent produced.
The common parameters that are used for assessing the sewage are pH, biochemical oxygen demand, chemical oxygen demand, total suspended solids, turbidity, and microbial indicators. Each of these parameters provides a different piece of information about the wastewater coming in and assists the operator to understand the treatment load.
The oxygen demand that is related to the decomposition of organic material is BOD. COD is an indicator of the oxygen equivalent of the chemically oxidizable substances in the wastewater, and TSS is an indicator of the suspended material in the wastewater. The pH value is used to assess the suitability of the wastewater for biological treatment. Microbial testing may be done for additional information if required by sanitary and reuse requirements.
The method is to take a representative sample of the influent and compare this to the plant design basis. Sewage quality or flow may change significantly when operating, which may warrant review of treatment conditions.
Influent Parameters at a Glance
| Parameter | What It Indicates |
| pH | Suitability of the wastewater for biological treatment |
| BOD | Oxygen demand related to decomposition of organic material |
| COD | Oxygen equivalent of chemically oxidisable substances |
| TSS | Suspended material present in the wastewater |
| Turbidity | Clarity of the wastewater |
| Microbial Indicators | Additional information for sanitary and re-use requirements |
Treatment Process
A sewage treatment plant is a series of treatment processes, where each process prepares the wastewater for the next. The pre-treatment safeguards downstream equipment, the bio-treatment removes biodegradable pollutants, and the membrane filtration removes the suspended biological material from the treated water.
1. Preliminary Screening
The sewage mostly passes through a screening process which removes large solids and floated material. Any objects such as plastic parts, rags, other trash can clog pipelines or interfere with pumps in the treatment system.
This can be minimised with screening and helps to ensure a more even flow through the downstream process. The operators should regularly check and clean the screen for any build-up that occurs which may inhibit the flow of incoming sewage.
2. Water Flow Is Collected and Equalised
If an equalisation tank is included in the design, it will take sewage and help to regulate flow. The amount of wastewater produced can fluctuate during the day and sudden fluctuations in flow can upset the biological treatment process.
Equalisation stabilises the feed to the treatment stages. This stage is required and how it is arranged will be determined by the plant’s design.
3. Biological Treatment
Biological Treatment is a process of degradation of biodegradable organic matter under controlled conditions by microorganisms. Aerobic process is the one that oxygen is added to the process to promote the activity of microbes.
Treatment process needs to be kept and maintained under suitable conditions in the biological stage. Excessive variations in flow, the presence of inhibitory substances or poor aeration can affect its performance. These changes are detected by routine observations and monitoring by the operator.
4. Membrane Filtration
Membrane modules separate the biological treated liquid from the biological solids suspended in the liquid, following or during the biological treatment (depending on the system configuration). Most of the suspended matter remains in the membranes and the treated liquid flows through the membranes as permeate.
One of the basic characteristics of the MBR process is the separation. Can be used to remove the need for a conventional gravity settling pool in designs where a membrane filtration system is used instead of gravity settling.
5. Collection of Treated Water and Sludge Management
The treated water is taken for sampling and, depending on the purpose of the treatment and requirements, used or discharged. It is important to get rid of any excess biological solids and deal with them in a proper manner.
Treatment Process at a Glance
| Stage | Function |
| Preliminary Screening | Removes large solids and floated material from incoming sewage |
| Equalisation | Regulates and stabilises flow before biological treatment |
| Biological Treatment | Microorganisms degrade biodegradable organic matter |
| Membrane Filtration | Separates treated liquid from suspended biological solids |
| Treated Water & Sludge Collection | Treated water sampled for use/discharge; excess solids removed |
Major Equipment
The type of equipment will influence the plant’s capacity to treat sewage, solid separation and stability of plant operation. All the components are necessary for a particular function, and the overall treatment process relies on the collaboration of all the components. Suitable replacement parts, and the availability of them for maintenance access is also an important factor throughout the plant’s operating life.
1. Screening Arrangement
Larger waste materials are removed from incoming sewage by a screen before they get into sensitive equipment. It is designed to eliminate obstructions and to help prevent damage to pumps, valves and downstream treatment facilities.
2. Biological Treatment Tank
Biological tank provides the habitat for microorganisms to degrade biodegradable pollutants. The successful operation of it relies on the treatment volume, biological conditions and supply of oxygen as needed.
3. Aeration Blower and Air Distribution
Blowers are for supplying air to the systems to maintain biological activity and control material accumulation around the membrane surface in most systems with aerobic biological treatment and membrane scouring. Good flow will assist in treatment while periodic checks will help detect any aeration equipment problems.
4. Membrane Modules and Permeate Pump
Membrane modules carry out the actual separation of treated liquid from the suspended biological solids. The treated liquid can be pumped through the permeate side of the membrane system, depending on the configuration. The care and cleaning procedures for membranes need to be followed according to the manufacturer’s instructions.
5. Pumps, Piping and Electrical Controls
Sewage and treated water are pumped between designated stages and process units are linked by pipe. Electrical controls assist in the operation of connected equipment, and enable an operator to control the plant as per its operating requirements.
Major Equipment Summary
| Equipment | Function |
| Screening Arrangement | Removes larger waste materials from incoming sewage |
| Biological Treatment Tank | Habitat for microorganisms to degrade pollutants |
| Aeration Blower & Air Distribution | Supplies air for biological activity and membrane scouring |
| Membrane Modules & Permeate Pump | Separates treated liquid from suspended biological solids |
| Pumps, Piping & Electrical Controls | Moves sewage/treated water and controls plant operation |
Installation Process
Correct installation can aid to get a sewage treatment plant ready for safe and steady functioning. It’s not just about putting the equipment in place. It also needs appropriate placement, links between process steps, and maintenance and coordination of the appropriate services.
Netsol Water has installed the 20 KLD MBR STP at Victura. Planning for this type of installation starts with a review of the area to be planted and the planned layout of the plants. The layout provides for appropriate placement of treatment units and large equipment, and provides adequate access for inspection and maintenance.
The equipment can then be installed as per the installation drawings. Hydraulic connections are required that connect the incoming sewage, treatment stages, membrane system and the treated water outlet. These connections and control must also be designed in accordance with equipment requirements and safety practices.
The installation team are required to check the relevant joints, valves, pipework, equipment supports and electrical connections before the installation. All the problems found should be rectified before the plant goes into its normal operating cycle.
In the context of a Sewage Treatment Plant Manufacturer, the maintenance and commissioning of proper equipment positioning and readiness are achieved through careful coordination of these activities. Installation documentation and acceptance at the installation site are the best evidence of what was done and the final state of the plant.
Plant Commissioning
Commissioning checks whether the installed treatment system can operate according to its design and equipment requirements. It provides an opportunity to identify installation issues, verify the operation of individual components and prepare the plant for regular use.
For an MBR treatment plant, commissioning normally includes checking the installation, confirming that pumps and blowers operate correctly and examining the relevant electrical controls. The team also verifies water flow through the process stages and checks for visible leakage or abnormal equipment behaviour.
Where biological treatment is required, the process must develop and operate under suitable conditions. Depending on the plant configuration, operators may need to establish the required biological activity before evaluating steady treatment performance. Membrane operation also requires checks in accordance with the membrane supplier’s guidance.
Performance confirmation requires testing the treated water against the applicable design and reuse or discharge requirements. Any measured values should be recorded alongside the sampling date and operating conditions.
This process creates a documented basis for routine plant management. The commissioning report for Victura would provide the most reliable record of the specific checks completed and the results obtained.
Treated Water Reuse
Treated water reuse can help reduce demand for fresh water when the water quality is suitable for the intended application. It also gives a facility an opportunity to make better use of the water recovered through sewage treatment rather than treating wastewater solely as a disposal concern.
MBR technology can support treated water recovery by combining biological treatment with membrane separation. However, the appropriate reuse purpose depends on the quality achieved by the complete treatment system and the standards that apply to the intended use.
Potential non-potable applications may include toilet flushing and landscape irrigation where the relevant water quality, storage, distribution arrangements and local requirements permit them. Some applications may require additional disinfection or polishing treatment. The treated water should not be used for any purpose until its suitability has been established.
Regular sampling and appropriate maintenance help determine whether the treated water remains suitable for its designated purpose. By matching reuse decisions to verified water quality, the client can make informed choices about how to use the treated output.
Results and Performance
Project results should demonstrate whether the installed system meets the client’s requirements and operates within its intended design conditions. For a sewage treatment plant, useful performance indicators include the volume of sewage treated, the quality of incoming and outgoing water, equipment operation and the consistency of treatment over time.
The confirmed outcome at Victura is the successful installation of a 20 KLD MBR STP in Faridabad. This establishes the installed capacity and the treatment technology selected for the site.
The system’s MBR process is intended to combine biological pollutant removal with membrane-based solids separation. This arrangement can support the production of treated water with reduced suspended solids when the system receives suitable wastewater and operates correctly. However, the actual performance of the installed plant must be established through operating records and laboratory results.
The completed installation provides the infrastructure required for site-level sewage treatment. Continued monitoring will determine how consistently the system meets its design requirements and whether the treated water satisfies the intended reuse or discharge standards.
For an objective performance assessment, the client should retain influent and effluent test results, operating logs, maintenance records and documented information on actual reuse. These records can demonstrate the practical value of the installation and identify opportunities to improve plant operation over time.
Customer Feedback or Testimonial
We are pleased with the installation of the 20 KLD MBR Sewage Treatment Plant at Victura, Faridabad. Netsol Water understood our sewage treatment requirements and provided a solution based on the specified plant capacity and treatment technology. The installation has established a dedicated facility for managing sewage at our site. We appreciate the team’s efforts in completing the project and helping us move towards more organised wastewater management. We look forward to operating the plant with regular maintenance and monitoring to support effective sewage treatment and the suitable reuse of treated water.
Conclusion
The successful installation of the 20 KLD MBR sewage treatment plant at Victura in Faridabad represents a completed project focused on establishing a dedicated wastewater treatment facility. The use of MBR technology provides a treatment approach that combines biological processes with membrane separation. Its practical value depends on correct operation, regular maintenance and verification of treated water quality.
For facilities planning a new sewage treatment system, selecting the right capacity and treatment process is an important first step. A proper assessment of wastewater flow, influent characteristics, available space and intended treated water use helps establish suitable design requirements. Commissioning records and ongoing performance testing then provide the evidence needed to assess the plant’s effectiveness.
Netsol Water works as a Sewage Treatment Plant Manufacturer in Faridabad, offering treatment solutions for projects with different wastewater management needs. Businesses, institutions and property owners considering a new STP or an upgrade to an existing treatment arrangement should evaluate their site conditions and treatment objectives before finalising a solution.
Contact Netsol Water to discuss your sewage treatment requirements, obtain technical guidance or request a consultation for a suitable STP installation. A project-specific assessment can help identify the appropriate capacity, technology and operating requirements for your facility.
Contact Netsol Water
| Contact Mode | Details |
| Phone | +91-9650608473 |
| enquiry@netsolwater.com |